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(BIT MORE) ADVANCED C& R
Splicing and Repair on 9.5
- I have been having something of a rapprochement with cement splicing, with
which I have in the past had little truck. I am not really sure quite why.
Maybe partly because the CIR-type tape splicer, designed with magnetic stripe
in mind, does not fully cover both sides of the join, which feature is
intended to leave the stripe uncovered. This is not really relevant on 9.5,
and I feel it gives a slightly temporary air to a join, but it can readily be
overcome. Although tape does not, in my experience, dry out if it is in the
body of the film, it might do so if it is near the front end. The front is
very prone to drying anyway, and this often causes problems with leader and
titles becoming brittle and cracking and, indeed, with cement splices, which
warp, especially if made in the traditional manner with far too much cement.
Whatever the reason, I have been using cement increasingly for permanent
attachment of leader in particular. However, Chris Bird has made the excellent
point that, even if tape does dry out at the front of a film, it is easy to
replace and no frames are lost as they would be with cement splices. It would
therefore be better to use tape than cement at the start. I think he's right
and I will henceforth follow his advice.
- Tape is, of course, unmatched in its ability to repair, and
I have saved films that would otherwise have lost valuable frames of
soundtrack, or would have broken on projection or been completely
unprojectable. More on this below.
- To revert to cement. I have had to learn how to do cement splicing in a
way that seems to me correct – I am open to debate on this – as it is
something with which I have had little success in the past. It is painfully
and appallingly obvious that I have not been alone in this problem if you look
at much 9.5.
- It seems to me that there are two fairly fundamental problems with cement
splicing:-
a). We do not have professional
quality splicers. This means that they are unlikely to be aligned with any
great accuracy or repeatability, or to scrape or cut the film terribly well or
precisely, are impossible to adjust, make oversize splices, allow cement to
leak from the join, allow film to slip and move and etc and etc. You only have
to look at those beautiful, clean, narrow splices you sometimes see at reel
joins in 900 footers to see what a professional splice is like. We can’t hope
to match that, but we can do a lot better – I think I really mean
infinitely better – than at least 95% of all 9.5 cement splices I have
ever seen, and I have seen thousands.
b). The film itself is completely inconsistent. Bear in mind it was mostly
made from 35mm slit into three. Width can vary, as can the precise location of
the sprocket holes in relation to the edge of the film. There is also quite a
bit of 16mm pitch stock around, or leader perforated from 16. The difference
between the pitch of 9.5 and that of 16 is small (to be precise, 16mm is 0.3"
or 7.62mm and 9.5 is 7.54mm), but it becomes significant when joining film in
a splicer. There is also, of course, the problem of shrinkage, both as between
different films, between film and leader and even within the same reel of
film. A splicer is not usually adjustable, and has to pick some arbitrary
value between the different realities. If a film is too badly shrunken, it can
be impossible to get it on the splicer without causing damage by stretching
the film over the pins.
- There are many different cement splicers and they don’t all make a splice
in the same way. Where the cut is made and the overlap and amount of emulsion
to be scraped off can vary. This can be a problem when re-making a dried-out
splice without cutting out any more
frames.
My current favourite is the Muray shown here, tho’ it does have its faults and
idiosyncrasies – the springing of the upper leaves is far too strong, for one
thing. I like the fact that it makes a fairly narrow join, and I like the way
it provides for scraping the emulsion on one side of the join and the base on
the other side. This extra scraping will, I hope, lead to better adhesion and
a slightly thinner and therefore less obtrusive splice.
- One curiosity with slightly shrunken film is that it seems to matter which
of the two pins that will hold it I put a piece of film on first. One way
round, the film definitely goes on easier and with less straining of the
sprockets.
- One of the biggest problems I (and from observation many others) have had
with splices is getting them aligned properly so there are no protruding bits
at the side of the film to catch on spools or gates etc. I can think I have it
lined up, but when I open up the splicer to remove the film, the splice may be
way out of line. I have had to resort to placing both ends of the join on the
lower plates and manually aligning them before closing the upper leaves to
hold the film. (This is sometimes impossible to get quite right because of
differing lateral placement of sprocket holes in different stock, eg when
attaching leader.) Even then, I was getting it wrong and in the end I was
forced to examine the alignment thru a projector lens to get it right. This
may, however, be due to my astigmatism and so not affect others. Despite all
my care, I still often have to lightly trim the edges of the film at the
splice to ensure a smooth join. I keep a sharp craft knife to hand for this.
This does not mean, however, that you can correct gross misalignment in this
way.
- The other big issue, of course, is the application of cement. I have
settled on using Agfa Cinecol, mostly because it has a brush that I feel
comfortable with – each to their own on this, I suspect. And I have painfully
learned that the only way to avoid a horrible messy splice seems to be to use
very, very little cement. I scrape the brush on the inside of the neck of the
bottle half a dozen times, which also flattens it out a bit. I try not to
touch the edge of the upper leaf of the splicer on the scraped side of the
join, because then the cement seems to flow under the splice by some sort of
capillary action and mark the base side near the join. So I simply place the
brush on one side of the sprocket hole and draw it outwards rather than along,
repeat for the other side and maybe a quick dab in the centre. I try to avoid
brushing across the joint or making repeated contact with the film as this
seems to lead to less than satisfactory splices.
- One thing I do, almost out of faith, is to press the joint together as
hard as I can for about 10 seconds after making it. I do this in the
not-terribly-well-substantiated belief that this helps to press air out and
ensure full film/cement/film contact right across the join.
- What I get when all goes well is a reasonably narrow splice, with no air
gaps showing where there is no cement, and no bare area from having scraped
too much emulsion off. Even now, I am still doubtful that I have actually made
a good and durable splice – surely it needs more cement! I would like to hear
other people’s views, experience, favoured splicer etc.
- Because I am concerned to preserve films as much as possible, I try to
re-join rather than re-make existing splices wherever possible and so save two
full frames. A splice may have substantial dried out areas and be obviously
heading for separation in the near future but otherwise reasonable. I find
that inveigling some more cement into the join can work and avoid any further
cuts. As long as some of the cement is still attached, there are no problems
of alignment and the gap is usually so narrow that capillary action draws the
cement in. I rely on the fact that cement does not take on the emulsion side
and if at all possible work from this side. I’m afraid I simply use my fingers
to squeeze the film together – as long as one avoids getting any cement on the
base side, or on those fingers that will touch the base, it is usually
possible to avoid leaving cement fingerprints and greasy marks can just be
cleaned off. Sometimes the only way to get cement in is from the base side,
but even here accuracy and speed can avoid the worst effects. You just need to
practice a lot. Sometimes I just tape over a dodgy cement splice if I think it
will not re-cement properly – I have felt much more comfortable about this
sort of thing since reading in a Kodak film care manual that overlapped tape
joins are perfectly acceptable in 35mm practice.
Tape Repair Methods
-
Here
is a pic of a 9.5 CIR splicer. First point is that I am not terribly happy
with the tape-cutting performance of any of the CIR splicers I have tried; too
often, the edge is ragged. If I am doing much tape work, I tend to use a craft
knife instead to cut the tape at the edges of the film. I am considering
removing the blade altogether.
- I mentioned above that the CIR splicer does not cover both sides of
the film fully. I overcome this by using a craft knife to cut the tape
conventionally at one side, as the built-in knife would do, but then trim
along the edge of the film on the bed of the splicer rather than leaving the
wrap-round piece on. Turn the film and repeat. (This is basically what the 16
and 35 versions do – no wrap-round.) It is important to remove the wrap- round
piece from the bed of the splicer, as it otherwise gets picked up by the next
normal tape splice (or repair) you make. As I have said before, I find an
overlap, however slight, to be essential – floppy joins are a killer on 9.5.
- I use the same tape for 9.5 as for 8 – it’s only about 9mm wide. This
width allows you to reinforce two damaged sprockets at the same time. It
covers rather more than a full frame and I think is less obtrusive – it’s the
edge of the tape that shows up most on the screen, and this way there is only
a single line for two frames repaired. The tape can be applied on the left or
right; if left, a craft knife or similar blade is essential as the built-in
knife will not cut the tape properly.

- You need to get the tape up against the pin, but not so as to curve round
it, as it will then end up partly covering the sprocket hole. There may be
uses for a different size of tape; on 17.5 I use 9mm and 15mm depending on the
specific requirement.
- Edge splits, rough patches, nicks etc can easily be repaired by drawing
the tape only a short distance across the film, then making a freehand cut
with a craft knife at the rear to provide a similar-sized wrap-round. This is
one area where a wrap really is needed.
In cases like this, where the leading edge of the tape will actually be used,
fingers are going to leave marks. I use a very narrow screwdriver to catch the
sticky side of the tape, with a finger on top for grip. This still leaves a
mark on the tape but not as bad as the mark and grease of fingers. I have
found that the tape originally supplied with the CIR marked permanently. I use
PEC tape; marks usually vanish when the tape is pressed down. By the by, I
really cannot do any of this intricate work in gloves, which get bits on the
tape anyway.
- As with cement splicing, sometimes film has shrunk so much that to get it
even over the pins either of the splicing point can damage the sprocket holes,
let alone the outer pins as well. This, of course, applies only in repair
work, not when you have cut the film for a splice. I find I have to fudge – I
fit the film to only one pin and get the tape on as best I can. I then lower
the film presser strip (that thing hinged at the same place as the punch head)
but insert the tip of my finger to prevent it going all the way down onto the
film and so forcing the sprocket holes over any of the other pins. I then
carefully operate the punch head to pierce the tape without pressing the film
itself down onto the other pins.
I've tried another couple of tricks with the tape splicer.
I have a sound feature where the first three reels suffer from splitting,
especially at the start, ie the titles. The splitting is strongly biased to the
non-sound-track side. The second part is fine. Never one to give up if I think a
film can be made to run, I am experimenting with applying tape along the length
of the film, covering just the area between the sprocket holes and the edge. I
am not attempting any wrap-round; I apply the tape with the film lying on a flat
film can, with the bulk of the tape sticking to the can. I then trim off the
excess tape with a craft knife against the edge of the film. I'm surprised how
simple this was, given the sort of problem one usually gets with long lengths of
eg sellotape. A bit specialised, I suppose, but it might be useful.
The other trick is to ensure the soundtrack is nearest to you,
then apply tape only up to the track. A freehand cut is then needed to give an
wrap-round that does the same on the other side of the film. This is difficult
both to judge and to cut straight; I'm considering the possibility of somehow
fitting a strip of metal to the splicer at the right point to provide a cutting
edge for this operation.
I am also experimenting with yet more ways of doing tape
repairs to 9.5. I have come across a sound film which has several stretches of
maybe a foot at a time, where the sprockets have all been "pulled", so that
there are splits from each corner of the sprocket hole down about a third of the
way into the picture area. This is a frequent problem on 9.5 and, uncorrected,
will just get worse and end up with unacceptably large cuts out of the film and
soundtrack. I have therefore fitted a tape dispenser (holder made from old Meccano
(TM)) at the front of my 9.5 splicer. With this, and the
soundtrack at the back of the film channel, I can draw tape from the reel onto
the film, stopping short of the soundtrack. I have made a bit of metal to fit at
the front of the tape channel, sized to provide a cutting edge that will ensure
the tape wrap-around also clears the soundtrack. It won't look too pretty on the
screen, but it should save the soundtrack. This has involved removing the tape
cutting blade, but you may recall I was already contemplating this.
I've been making even more changes to my 9.5 tape splicer. I was
finding that with older, shrunken film, the pins were doing almost as much
damage as I was repairing. The pins are no doubt set at standard spacing, and
old 9.5 ent standard any more. So I knocked out the two outer pins (I kept them,
of course) and this has made a great improvement. The only drawback I've found
is that the film is sometimes reluctant to stay in the slot until you get the
tape on it, but this is a small price to pay.
I never seem to use the tape in its original position any more.
Working from my new tape spool fitting at the front, I use a very slim
jeweller's screwdriver to pick up the tape and place it on the film. By cutting
at one place, I get a piece just the right size to wrap round and completely
cover both sides of the film. By laying the tape short of the track on a sound
film, and cutting at a different place, I can reinforce sprockets without
covering the track. I've also more or less stopped using the film cutter, and
just use scissors, since I always leave an overlap splices - I hate floppy,
bendy butt joins.
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C&R 9.5
16
Multi-gauge 17.5
28 Pix
Miscellany